Automatic Die-Cutting and Creasing Machine Qmy1500p

Automatic Die-Cutting and Creasing Machine  Qmy1500p

Computerized Die-chopping And Creasing Device(Front Lead Feeding with Stripping Device)

  1. Primary functions:
  1. The Bobst variety reduce structure tends to make the chopping platform movement like a scissor, it will realize a entire and simpler lower.
  2. Primary worm gear employs alloy copper substance, after the knowledgeable operator’s guide scraping treatment method and stringent normal tests, it can assures the driving areas 10 several years lifestyle.
  3. The principal chains adopt imported British Renold manufacturer, the distinctions of 10 chains are much less than .2mm.
  4. The join between gear box and driving shaft adopts sleeve and pin framework making sure a powerful relationship.
  1. Specifications:
Product Unit QMY1200P QMY1300P QMY1500P
Max. Paper Size  mm 1200X780 1300X960 1500X1100
Min. Paper Size mm 350X350 400X400 500X400
Max. Die-cutting Dimension mm 1180X760 1280X940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T three hundred three hundred 300
Max. Paper Thickness mm 1-7 one-seven one-seven
Die-chopping Precision mm ±0.five ±0.five ±0.5
Total Power KW 32.five 32.five 36.5
Total Dimension mm 8600X4000X2350 9100X4250X2345 9600X4700X2400

 

  1. Functions of the machine:

Main Features:

  1. The Bobst kind minimize composition makes the chopping system movement like a scissor, it will comprehend a full and simpler cut.
  2. Main worm gear makes use of alloy copper content, right after the skilled operator’s handbook scraping treatment and rigorous common testing, it can makes certain the driving areas 10 many years lifestyle.
  3. The main chains undertake imported British Renold brand, the variances of 10 chains are significantly less than .2mm.
  4. The link in between equipment box and driving shaft adopts sleeve and pin construction making certain a sturdy relationship.
    1. Pace:  

The machine adopts frequency controller to achieve stepless pace acceleration which can get to to 5000 moments for each hour. In the course of true generation, it can normally run at 3600 to 4200 moments for each hour according to the good quality of the board. If the quality of the paper is excellent, a good operator even can run the device at optimum velocity.

  1. Protection:

As it is demonstrated in the photo of the device, the machine adopts rear element paper feeding strategy which retains the operator away from the die-chopping portion. The mounting and adjustment of the die plate is also accomplished outside of the die-slicing element with sensors and detectors at die-chopping element to guarantee that the equipment can not be started when the die-slicing plate is at adjustment standing.
Besides the sensors at die-chopping component, there are sensor or method switches at window portion to make the whole equipment at checking status to guarantee its safety.

  1. Operation ease:

There is Male-equipment interface installed in the control panel which will demonstrates the protection position of the machine as well as malfunctions to facilitate the operator. Digicam is also mounted in front of the operator for him/her to check the operation status at the shipping and delivery part.

  1. Main Buildings and Crucial Content Used
    1. Four Major Huge Areas:

They are: bottom station, transferring platform, upper platform and machine wall. The bottom station is made of grey solid iron -HT 200 the relocating platform is ductile iron – QT 42-ten and the device wall is high quality A3 steel.

  1. Main Generate:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a relocating set to make certain stable pressure out set which is not considerably less than 300 tons.
The materials for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-six-three.

  1. Die-chopping and Creasing Element:

The push is transferred by way of crank rod to pendulum which will carry the moving system to go up and down to reach die-minimize and creasing purpose.
The pendulum is created of high high quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 sort computerized die-cutting and creasing machine. When compared with automated die-chopping and creasing equipment which is utilised for cardboard die-chopping, this type of computerized die-slicing and creasing equipment is largely utilised for corrugated board which wants less strain for die-reducing, in this circumstance quite some producers have manufactured scaled-down width on the pendulum and smaller diameter on the pendulum shaft. We keep wider pendulum and bigger diameter on its shaft to make our device very last for a longer lifestyle.
The die-chopping plate employs 7 mm seventy five Crl plate which has far more hardness and existence span than the manganese plate.  

  1. Board Conveying:

It adopts three-cam intermittent positioning unit to guarantee the boarding conveying accurate and stable.
The device employs gripper bar sort with 12A extended joints chain which is much less in weight and less shock to the intermittent device beneath the precondition to ensure the strength of the chain. The model of the chain is Renold U.K with substantial precise and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- light in weight and substantial in toughness.

  1. CZPT Component

The electrical areas are created and assembled in accordance to the CZPTpean CE normal and uses globe extensive identified manufacturer goods.

  1. Set up of Die

 
The die mounting and dismounting adopts facet withdrawing methods which time conserving and simple for operation.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is simple, hassle-free and reputable.

  1. Specific Characters of Our Machine:
    1. Clever And Special Entrance Lay Layout:

In comparison with the card board sheet, the corrugated board has much more power. If the corrugated board abnormally reaches to the front lay, it will harm the front lay and the gripper bar when the front lay reaches to its highest place.
CZPTly the producers will install sensors on this element to end the device when the paper is fed abnormally to the entrance lay. Nonetheless, when the machine is managing at the substantial velocity, the inertia will deliver the machine to operate for a while to make the front lay to its optimum position and then also damage the front lay and the gripper bar.
Our specific design and style is that when the irregular board feeding occurs and becoming detected, the front lay can never ever reaches to its greatest point which makes free of charge from entrance lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our special design, so there is no photo to be shown below.

  1. None-quit Accumulating device

   At the delivery component, when the board is reduce to be about 1 meter, the equipment will push
the die-cut board pile out of the machine delivery portion so that it is straightforward for the operator to attract them to the selected area CZPT the need to have of halting the device .

  1. Entrance-direct Feeding Component

   The equipment adopts patent technology of front-lead feeding structure, which can effectively prevent and lessen damages to the surface of printed sheet. Equipped with sturdy blower, even paper is bending deformation, can feed paper easily.

  1. Stripping Component  

(a) The equipment is 50 percent striping which can strip off a few – edge squander and middle holes of the board.
(b) There are higher chase, middle chase and lower chase the place the male, elastic block and
feminine die are put to strip off the squander.

  1. Configurations:
Name Brand name and Origin Remarks
CZPT SKF Swiss Important portion
IKO Japan or HangCZPT, China Not important element
Chain Renold U.K Primary Chain ( Discrepancy of less than .2 mm for for every 10 chains of equipment chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Picture CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Main Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Gentleman-machine Interface Delta  
Pneumatic Components Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

 
 

Automatic Die-Cutting and Creasing Machine  Qmy1500p

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