Complete Small Cement Plant with Cement Mill and Kiln

Complete Small Cement Plant  with Cement Mill and Kiln

 Complete Modest Cement Plant (300TPD-1000TPD) with Cement Mill and Kiln

Complte measures of tiny cement plant method

     Step 1:Raw resources Preparing–Limestone crushing

       a.Process introduction: Limestone is the main raw substance in cement production , and most factories are situated near the limestone by blasting or use the loader to the mining of raw materials limestone , transported to the crusher into fragments .

       b.The principal uncooked materials:limestone,clay,iron ore

    Step 2:Uncooked materials grinding –Limestone , clay , iron and other uncooked components

      a.Approach introduction: the use of ball mill or vertical mill raw material is floor to a powder, and then by conveyor transport to preblending property for storage and more substance mixed

       b.The main uncooked material: limestone , clay , iron and other uncooked components

     Step 3:Calcining clinker–raw material powder soon after homogenization

      a.Method introduction: The homogenized material enters the preheating decomposition method, decomposition rate of 95%, into the rotary kiln, clinker.

       b.Record of products and processes:Preheater,Decomposition furnace, Rotary kiln,Ball mill, Cooler, Clinker conveyor belt, Belt conveyor ,Dust amassing gear and so on.

   Step four:Cement Plant grinding–Clinker , gypsum,mix components and so on

     a.Approach introduction: Clinker , gypsum, blended supplies in a ball mill , cement grinding into a qualified drug cement. The use of the powder choosing device can conveniently modify cement drug, to attain power saving producti

     b.Main Items:Ball mill, Powder choosing equipment ,Bucket elevator, Air chute ,FU chain conveyor, Dust collector etc.

 Step5:Cement storage,packaging–Finished cement belt/bulk supply

      a. Method introduction: The use of packaging machines and automated loading machine can accomplish the shipment of bagged cement factory, use bulk cement products can realize bulk cement cHangCZPT factory

       b.Tools:Conveying equipment, Dust amassing products,Belt conveyor,CZPT Air chute,Spiral screwetc.

Production Process Introduction
Mined limestone is transported by conveyors to the crusher for crushing. Crushed limestone is floor by ball mill or vertical mill into powder, and then transported by conveyor to the uncooked substance silo for storage and more mixing. After homogenization, raw material goes into the preheating program for decomposition. The decomposition charge is about 95%. After calcined in the rotary kiln, uncooked material gets to be clinker. Clinker, gypsum, and other combined materials are floor in ball mill into cement of competent fineness. Powder separator is utilised to modify fineness of cement to attain strength-preserving generation. Packaging device and automatic loading equipment are employed to pack and provide baggage of cement.

 Main Equipments for Cement Generation Line

Rotary kiln, vertical preheater, cement ball mill, raw mill, air swept coal mill, rotary cooler, jaw crusher, DTII fastened belt conveyor, bag filter, bucket elevator, screw conveyor, ZSW sequence vibrating feeder, coal burner and so on.

CZPT Parameter of  Cement Kiln

spec specialized parametere speed reducer motor supporting amount
(m) rev slope output sort kind electricity
  (r/min) (%) (t/h) (KW)
Φ1.6×32 .58~two.85 4 2 ZQ75-50 YCT250-4A eighteen.5 three
Φ1.6/one.9×36 .fifty three~1.fifty nine 4 two.five~3 ZQ110-seven YCT250-4B 22 3
Φ1.9×39 .fifty three~one.fifty nine 4 3~three.4 ZQ125-seven YCT315-4A 37 three
Φ2.2×45 .214~one.sixty four 3.five four~5 principal:ZS125-5 YCT315-4B forty five three
auxiliary:ZQ40-forty Y112M-four 4
Φ2.5×50 .sixty two~one.5 three.5 five~six primary:ZS165-5 YCT355-4A fifty five three
auxiliary:ZS50-1 Y160M-six 7.five
Φ2.5×55 .sixty two~1.five 3.5 5~6 principal:ZS165-5 YCT355-4A fifty five 3
auxiliary:ZS50-1 Y160M-six seven.five
Φ2.8×55 .sixty two~one.five 3.five six~7 major:ZS165-6 YCT355-4B seventy five 3
auxiliary:ZS50-one Y160L-six eleven
Φ3.0×60 .five~1.5 three.five seven~9 principal:ZS165-three ZSN-280-11B 125 4
auxiliary:ZS50-one Y160L-six 11
Φ3.2×64 .4~one.5 3.5 8~10 main:ZL130-sixteen ZSN-280-11B a hundred ninety four
auxiliary:ZL50-10 Y180L-four 22
Φ3.5×70 .four~one.5 3.five twelve~14 primary:ZSY500-forty ZSN-315-082 280 4
auxiliary:ZL50-14 Y180L-four 22
Φ4×80 .four~one.five 3.5 sixteen~twenty primary:ZSY630-35.five ZSN-315-twelve 355 four
auxiliary:ZSY280-35.5 Y200L-four thirty

 

Complete Small Cement Plant  with Cement Mill and Kiln

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